Linear Motion Drilling Mud Shale Shaker For Oil Fluids Cleaning

Drilling Mud Shale Shaker for Fluids Cleaning at Oil & Gas Industry

Shale Shaker is the first phase solids control equipment in the drilling fluids recycling system to remove large solids(typically larger than 75 microns), which plays an important role in the waste drilling mud treatment. With a stable and durable drying shaker, it brings to the customer both the economic and the environmental benefits. Because fluids are expensive to produce, shale shakers improve a rig's economy by stripping away cuttings for disposal before recycling the fulids.

Dual deck drilling mud shale shaker

Dual-deck shale shaker, also is called double layer screen shale shaker, is a fitful device on drilling mud management or horizontal boring (horizontal direction drilling). Tandem shale shaker manufactured by aipu solids control has demonstrated higher flow rates with all types of mud than other well known mud shale shakers. The horizontal shaker screens allow longer slurry retention time and provide more volume sq.ft. of screen than traditional shakers.

Dual deck shaker is one of type shale shakers. As we know, it has two decks: the top deck use coarse screen and the bottom deck use fine screen. The biggest benefit of using dual deck shale shaker is reduced the number of shakers required on solids control system and can deliver high processing capacities.

Besides solids control, the shale shaker can be used to process the oil sludge or waste management. The design on-screen or deck may vary, but the main structure will be the same. Some construction industry, such as HDD, piling, and tunneling will request shaker and other equipment to process fluids. Hunter is an ideal equipment to help the user get great solid-liquid separation result

AIPU shale shaker is easy to operate and maintain. The screen panels are convenient to install and replace. We just need to knock out the wedge block and pull the panels out of the deck, then put on the new panels to be used and put on the wedges there, knock them tight and ensure no loose. Thus screen will no move to deck or shaker basket user will get good performance.

Shale shaker specification

Features of shale shaker

1. Design: Adopt ANSYS limited element analysis to optimize the structure.
2. Vibration frequency: Adjustable
3. Vibration motor: Italy OLI /American Martin, or according to customer requirement.
4. Material: Q235B from BAOSTEEL for the body, and compound rubber spring used to reduce vibration.
5. Shock absorption: Select the tensile strength of composite rubber material, smooth operation & low noise.
6. Electrical control system: Explosion-proof electrical system
7. Electrical components: ABB, Siemens, Schneider.
8. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing. Anti-rust performance is much
9. Better than the painting process, and protects live-span and improves the corrosion periods.
10. Shaker screen: Shale shaker screens can be replaced in minutes. The life cycle is much longer for every piece of screen.
11. Minimum and Easy Maintenance: With 2 footboards on the two sides of the drying shaker for easy maintenance.

For the shaker motors, we use famous brand Oli or Martin. Some clients request a higher configuration level. Then the motors will be Ital-Vibras imported from Italy. High-quality motors will help much on stable performance and good result.

The deck angle can be adjusted easily by just screw the nut on the jackscrew. And angle should be adjusted according to actual working conditions. For example, when we need a high flow rate we need to make a deck with a small minus angle or in parallel to the ground. If we need better filtration or more dry solids, please make a deck with an uphill angle. The rotation can be clockwise or anti-clockwise

Moreover, clients will use the AIPU Hunter-MGD shaker to process the slurry or some high water content mixture of sand and water, etc. The Hunter shaker will help much to save the economic benefits and the time benefits for clients.

Based on different requirements of the job site the drying shaker can be made as dual tandem and the triple tandem, too. The G force of the motor can be adjusted according to practical demand. It's easy to achieve. The higher vibration strength will lead to less flow rate but a better drying effect and better performance.

Please feel free to contact AIPU Solids control. Get a free offer now!